How to replace a front shock strut on PEUGEOT 107 1 (PM, PN)  [TUTORIAL AUTODOC]

How to replace a front shock strut on PEUGEOT 107 1 (PM, PN)  [TUTORIAL AUTODOC]


Required tools:
Wire brush
WD-40 spray
Brake cleaner
Copper grease Combination spanner #10
Combination spanner #17
Combination spanner #19
Drive socket # 10
Drive socket # 12
Drive socket # 14
Drive socket # 17
Drive socket # 30 HEX bit no.H6.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Tap wrench
Hammer
Pin punch Flat chisel
Flat Screwdriver
Crow bar
Clip removal tool
Chain wrench
Ball joint puller Hydraulic transmission jack
Hydraulic strut spring compressor
Fender cover
Wheel chock 1. Remove the windscreen wiper arm nut covers. 2. Unscrew the fasteners of the windscreen wiper arms.
Use a drive socket #14.
Use a ratchet wrench. 3. Remove the wiper arms. 4. Remove the wiper cowl clips.
Use a clip removal tool. 5. Detach the windscreen washer nozzle hose. 6. Remove the wiper arm covers. 7. Treat the fasteners of the windscreen wiper linkage panel.
Use WD-40 spray. 8. Unscrew the fasteners of the windscreen wiper linkage panel.
Use a drive socket #10.
Use a ratchet wrench. 9. Detach the windscreen wiper connector.
Use a flat screwdriver. 10. Remove the panel assembled with the windscreen wiper linkage. 11. Clean the fasteners of the shock strut upper mount.
Use a wire brush.
Use WD-40 spray. 12. Loosen the upper fastener of the shock strut mount.
Use HEX No.H6. Use a drive socket #17.
Use a ratchet wrench. 13. Raise the front of the car and secure on supports. 14. Unscrew the wheel bolts.
Use wheel impact socket #17. 15. Clean the fastener of the driveshaft.
Use a wire brush.
Use WD-40 spray. 16. Unstake the fastener of the driveshaft.
Use a flat metal-working chisel.
Use a hammer. 17. Loosen the fastener of the driveshaft.
Use a drive socket #30.
Use a tap wrench. 18. Remove the fastening nut.
Use a drive socket #30. 19. Clean the fasteners connecting the shock strut to the steering knuckle.
Use a wire brush.
Use WD-40 spray. 20. Unscrew the brake hose fastening bracket from the shock strut. Use a drive socket #14.
Use a ratchet wrench. 21. Disconnect the ABS sensor wiring. 22. Unscrew the lower fastener connecting the shock strut to the steering knuckle.
Use a combination spanner #17. Use a drive socket #17.
Use a ratchet wrench. 23. Remove the fastening bolt. 24. Clean the fasteners connecting the shock strut to the steering knuckle.
Use a wire brush.
Use WD-40 spray. 25. Clean the stabiliser link fasteners.
Use a wire brush.
Use WD-40 spray. 26. Unscrew the fastener connecting the stabilizer bar with the control arm.
Use a combination spanner #10. Use a drive socket #12.
Use a ratchet wrench. 27. Remove the stabilizer rod. 28. Remove the cotter pin.
Use a crowbar. 29. Clean the fastener connecting the ball joint to the steering knuckle.
Use a wire brush.
Use WD-40 spray. 30. Unscrew the ball joint fastening to the steering knuckle.
Use a combination spanner #19. 31. Disconnect the lower arm from the steering knuckle.
Use a ball joint puller. 32. Remove the drive shaft.
Use a pin punch.
Use a hammer. 33. Prop up the steering knuckle.
Use a hydraulic transmission jack. 34. Release the lower fastener connecting the shock strut to the steering knuckle.
Use a flat metal-working chisel.
Use a hammer. 35. Disconnect the steering knuckle from the shock absorber strut. 36. Unscrew the top fastening of the shock strut mount. 37. Remove the suspension strut. 38. Set the shock absorber strut on the spring compressor tool. 39. Compress the spring. 40. Treat the shock strut rod.
Use a wire brush.
Use WD-40 spray. 41. Remove the strut piston rod nut.
Use HEX No.H6. Use a drive socket #17.
Use a ratchet wrench. 42. Remove the shock absorber mount, boot and bump stop. 43. Release the coil spring. 44. Remove the spring. 45. Remove the old shock absorber from the hydraulic coil spring compressor. 46. Install the new shock absorber on the hydraulic coil spring compressor. 47. Install the spring on the shock absorber. 48. Compress the spring. 49. Install the mount, the boot and the bump stop on the shock absorber. 50. Tighten the shock strut piston rod nut.
Use HEX No.H6.
Use a drive socket #17. Use a chain wrench.
Use a torque wrench.
Tighten it to 60 Nm torque. 51. Decompress the spring. 52. Remove the assembled shock strut. 53. Install the shock strut into the wheel arch. 54. Screw the top fastening of the shock strut mount
Do not tighten it. 55. Clean the mounting seats of the shock strut.
Use a wire brush.
Use WD-40 spray. 56. Fix the shock absorber strut on the steering knuckle. 57. Install the fastening bolt. 58. Screw in the fastener that connects the shock strut to the steering knuckle.
Use a combination spanner #17. Use a drive socket #17.
Use a ratchet wrench. 59. Clean the splines of the drive shaft CV joint.
Use a wire brush.
Use WD-40 spray. 60. Mount the drive shaft into the wheel hub. 61. Remove the support from under the steering knuckle. 62. Clean the fastener connecting the ball joint to the steering knuckle.
Use a wire brush.
Use WD-40 spray. 63. Connect the lower arm to the steering knuckle. 64. Ιnstall the transverse stabilizer link. 65. Connect the ABS sensor wiring. 66. Tighten the brake hose fastening bracket to the shock strut.
Use a drive socket #14.
Use a ratchet wrench. 67. Tighten the lower fasteners connecting the shock strut to the steering knuckle.
Use a combination spanner #17. Use a drive socket #17.
Use a torque wrench.
Tighten it to 85 Nm torque. 68. Install the fastening nut. 69. Tighten the drive shaft nut.
Use a drive socket #30.
Use a torque wrench.
Tighten it to 145 Nm torque. 70. Restake the fastener of the driveshaft.
Use a flat metal-working chisel.
Use a hammer. 71. Tighten the ball joint fastener.
Use a combination spanner #19. Use a torque wrench.
Tighten it to 50 nm torque. 72. Install the cotter pin.
Use a crowbar. 73. Tighten the fastener connecting the stabilizer bar with the control arm.
Use a drive socket #12. Use a torque wrench.
Tighten it to 35 Nm torque. 74. Treat the shock strut fasteners.
Use copper grease. 75. Treat the surface where the brake disc contacts the wheel rim.
Use copper grease. 76. Clean the brake disk surface.
Use a brake cleaner. 77. Screw in the wheel bolts.
Use wheel impact socket #17. 78. Lower the car. 79. Tighten the upper fastener of the shock absorber strut mount.
Use HEX No.H6. Use a drive socket #17.
Use a torque wrench.
Tighten it to 60 Nm torque. 80. Treat the fasteners of the shock strut mount.
Use copper grease. 81. Install the panel assembled with the windscreen wiper linkage. 82. Screw in the fasteners of the windscreen wiper linkage panel.
Use a drive socket #10.
Use a ratchet wrench. 83. Attach the windscreen wiper connector. 84. Install the wiper arm covers. 85. Install the wiper cowl clips. 86. Attach the windscreen washer nozzle hose. 87. Reinstall the wiper arms. 88. Tighten the fasteners of the wiper arms.
Use a drive socket #14. Use a torque wrench.
Tighten it to 18 Nm torque. 89. Install the nut covers of the windscreen wiper arms. 90. Tighten the wheel bolts using a criss-cross pattern.
Use wheel impact socket #17. Use a torque wrench.
Tighten it to 120 nm torque.